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Core Positioning of Customization Services

Relying on a 15-member core R&D team, fully automated "unmanned workshops" and global supply chain resources, we provide end-to-end customization services for magnetic components (transformers, inductors, etc.) to customers in fields such as new energy vehicles, 5G communications, medical equipment, and industrial control. These services address special working conditions, performance parameters, and installation requirements that standard products cannot meet, helping customers achieve differentiated competitive advantages for their equipment.

Full Process of Customization Services

01. Demand Docking: Accurately Decoding Customer Requirements

Exclusive Docking Mechanism: Each custom customer is assigned an exclusive service team consisting of "1 sales consultant + 1 R&D engineer". Through online meetings, on-site visits, and other methods, core requirements are clarified:

Basic parameters: Product type (e.g., high-frequency transformer, common-mode inductor), power, inductance, temperature resistance range, installation dimensions, interface specifications;

Scenario requirements: Adapted equipment (e.g., on-board motor controller, MRI equipment), operating environment (e.g., high temperature, high vibration, strong interference), industry certifications (e.g., UL 60601-1 medical certification, IATF16949 automotive certification);

Delivery requirements: Small-batch trial production quantity (minimum order quantity of 50 units), delivery cycle, and subsequent mass production plans.
Demand Confirmation Document: After organizing requirements, a Custom Demand Confirmation Form is issued, specifying technical indicators, acceptance criteria, and service milestones to avoid communication deviations.

02. Scheme Design: Technical Optimization Supported by Industry-Academia-Research Collaboration

Led by R&D Team: The scheme design is led by 5 senior engineers with over 20 years of experience in magnetic component design, combined with industry-academia-research resources (Professor Workstation of Nanjing Agricultural University):

Material selection: Recommend high-permeability nanocrystalline cores, temperature-resistant copper wires, and other raw materials based on temperature resistance and anti-interference requirements;
Structural optimization: For example, adding an "anti-interference shielding layer" to transformers for 5G base stations, and designing compact packaging for on-board inductors to fit narrow spaces;

Performance verification: Use equipment in the R&D laboratory (such as high-low temperature test chambers (-40℃~180℃) and vibration testers (1000 hours)) to simulate working conditions and verify the feasibility of the scheme.
Scheme Confirmation and Adjustment: A Custom Scheme Document (including design drawings, performance parameters, and cost estimates) is issued within 3-5 working days. Adjustments and optimizations are made based on customer feedback until the scheme is confirmed.

03. Trial Production and Delivery: Flexible and Efficient Production Support

Small-Batch Trial Production: Trial production of customized products is launched quickly, with the trial production cycle shortened to 1-2 weeks. The quantity of trial production is flexibly adjusted according to customer needs (50-500 units);

Quality Inspection and Report: Trial products must pass the "triple inspection" (in-process inspection, performance testing, appearance inspection). A Trial Sample Test Report (including data such as inductance value, temperature resistance, and insulation resistance) is provided based on customer requirements;

Mass Delivery: After the trial production is approved, production is switched to fully automated production lines (with a monthly output of 7 million units) for mass production. The delivery cycle is controlled within 3-5 weeks based on the order quantity (1,000-100,000 units), and only FOB Shanghai/Nanjing trade terms are supported.

04. After-Sales Service and Iteration: Long-Term Technical Tracking

Technical Support: Provide "lifelong technical tracking services". For technical problems encountered by customers during use, a response is provided within 24 hours (remote guidance is prioritized; on-site services are arranged within 48 hours for complex issues);

Parameter Iteration: If customers need to adjust product parameters due to equipment upgrades (e.g., modifying inductance, optimizing heat dissipation performance), there is no need to restart the demand docking process. Engineers issue an iteration scheme within 3 working days based on the original scheme, and the adjusted samples are delivered within 5-7 days;

Quality Assurance: Customized products are consistent with standard products, and complete material traceability reports and certification documents (e.g., CE, UL) are provided.

Advantages of Customization Services

Technical Barrier

Supported by dozens of patents annually, it can achieve "adaptation to extreme working conditions" (e.g., temperature resistance of -40℃~180℃, EMI suppression of over 40dB).

Flexible Production Capacity

Seamless connection between small-batch (50 units) trial production and large-batch (100,000 units) mass production, with no production line switching costs borne by customers.

Global Compliance

Can complete international certifications such as UL, CE, and TUV simultaneously based on the requirements of target markets, facilitating product export.

Cost Optimization

The cost of customized products can be adapted to different in-house suppliers according to customer requirements, with the base cost 5%-8% lower than the industry average.

Typical Customization Scenario Cases

New Energy Vehicle Field

Customized on-board inductors for an automobile manufacturer, optimizing temperature resistance to 180℃ and reducing coil loss by 15% to meet the high-power requirements of motor controllers, with IATF16949 certification.

Medical Equipment Field

Customized transformers for MRI equipment, with insulation grade Class B and leakage current ≤0.1mA, complying with UL 60601-1 certification, and currently in mass supply.

5G Communication Field

Customized high-frequency transformers for base station power modules, increasing the operating frequency to 500kHz and EMI suppression efficiency to 45dB, simplifying the shielding design of customer equipment.

Application Methods for Customization Services

Communicate directly through the pop-up window on the company's official website to feedback customization requirements in real time.

Send the demand document to the customization service email: inf1188@sina.com, with the email subject marked as "Customization Requirement + Customer Name";

Call the company's service hotline: +86-25-52634026 to explain customization requirements;

All the above channels promise a response within 24 hours and initiate the demand docking process.

Core Positioning of Customization Services

Full Process of Customization Services